Components made with Xycomp DLF. Source | Greene Tweed

Greene Tweed (Kulpsville, Pa., U.S.) has entered into a strategic agreement with what it says is one of the world’s largest manufacturers of commercial engines and integrated systems. This 10-year, multi-million-dollar collaboration strengthens an established partnership and reaffirms Greene Tweed’s position as a trusted supplier of thermoplastic composite (TPC) components for advanced aerospace applications.

Under the agreement, Greene Tweed will deliver more than 50 custom-designed parts made with its proprietary Xycomp DLF material, a compression molded TPC. The Xycomp DLF components — including complex engine bracketry and aerodynamic fairings — are designed to be up to 60% lighter than traditional metal components, while maintaining the strength and durability required for demanding aerospace applications. Greene Tweede says the weight reduction directly contributes to improved fuel efficiency, reduced emissions and enhanced engine performance, key enablers of more sustainable aviation.

“This customer collaboration highlights the value of Greene Tweed’s advanced material solutions in addressing the evolving challenges of aerospace engineering,” says Magen Buterbaugh, president and CEO of Greene Tweed. “By replacing heavier metal components with lightweight thermoplastics like Xycomp DLF, we are helping create more efficient, sustainable and high-performing jet engines without sacrificing reliability.”

Building on a legacy of powering more than 80% of the world’s aircraft with high-performing materials, Greene Tweed continues to expand its influence in the aerospace industry. The company’s technical expertise, precision manufacturing and commitment to sustainability enable it to deliver tailored solutions that enhance engine performance and improve production efficiency for its partners.